Dot peen marking systems have become the trend in many businesses regardless of the niche. Once you buy a dot peen marking system, you need to find a way to get the best out of it so that you maximize its use. Today we look at how you can get the best out of this technology.
Also known as dot marking, dot peen marking uses a stylus to make microdots that all come together to form a meaningful word or image. The stylus is designed to move around the surface in a succession of various dots in X and Y direction, which results in dots that end up as text, logos, digits and other two dimensional codes.
An electrically driven electromagnet activates the stylus. It can also make use of pneumatic force to move. Pneumatic actuation is ideal for tasks that require deeper or marking at a faster speed.
All in all, you can use dot peen marking for fast, low stress, accurate marking on the surface or through the coatings
Getting the Perfect Mark
One of the ways to make sure you get the perfect marking each time is to make sure the workpiece is fixed in place. Unless you have the piece fixed, there are little chances of getting a high-quality mark consistently.
This is also ideal if you have a large number of workpieces to handle.
The machines also deliver perfect marks on some kinds of materials while others are harder to handle. The kind of material also dictates how long the stylus serves you. The harder the material, the faster the stylus wears off. However, you can change the angle of the stylus to reduce down the possibility of chipping. Changing the angle of the stylus also makes the marks more readable.
The perfect mark also depends on the surface finish of the material you are working on. A smooth surface is easier to handle that one that is scaled and grooved. A rough surface requires you to take the stylus deeper to make the mark readable.
How Flat is the Surface?
The dot peen marking machine can work on a wide range of surfaces, even those that aren’t flat as well. This is why it is easy to make the required marks on curved surfaces using the marker.
What if the surface is curved? What should you do? The first thing to do in such a situation is to use a wider gap so that you can compensate for the curve. This large gap will produce the markings as required because a smaller gap leads to squeezed results.
You can also make use of different sections to ensure you get the required effect. If you are handling a log or a line of text, you need to split it into several sections then mark each section with a different kind of force to make sure the curve doesn’t affect the results.
You can also reduce the size of the characters, or if it a logo reduce its width so that the mark is shorter, therefore, taking less space on the curved surface.
What is the Depth to Choose?
The depth of the mark depends on a few factors including the distance between the surface being marked and the stylus, the hardness of the material and the angle of the tip. It also depends on the kind of system you choose for the task. MarkinBox sell dot-peen markers, make sure you check them out.
You can use a dot peen marker in any area of your business operation. However, you need to make sure you choose the right kind of material, the depth and the distance between the stylus and the surface to get the perfect results.